In order to characterize the empirical K-values and determine how far off the analytical model was, a testing and validation setup is described in this section.
Dynamometer
Pictured: Power Test Dynamometer.
When driven, a BLDC motor produces a three-phase AC voltage output. This voltage and resultant motor speed depends on the KV rating motor, which can be extracted when both are measured.
\[KV = RPM/V\]Additionally, current is generated as a function of voltage generated and total impedance Z:
\[I = V/Z\]Where Z is the sum of the motor internal phase resistance $R_{phase}$, external load resistance $R_{load}$, and inductive reactance (AC opposition) $X_L$:
\[Z = R_{phase} + R_{load} + X_L\]Inductive reactance is present when voltage and current are constantly changing, dependent on frequency:
\[X_L = 2\pi * f * L\]However, reactance is dominant in higher RPMs (6000RPM+). For low RPMs, the impedance characteristics can be calculated without reactance:
Low RPM (<2000) : $Z \approx R_{phase} + R_{load}$
Medium RPM (2000-6000) : Z = $\sqrt{(R_{phase} + R_{load})^2 + X_L^2}$
High RPM (>6000) : $Z \approx X_L \approx 2\pi * f * L$
This current is related to braking torque, calculated as follows:
\[T_{brake} = K_t * I\]